Catheter Lamination & Reflow
Precision Thermal Processing for Consistent Results
Our catheter lamination and reflow machine is engineered for repeatable, high-quality bonding of multi-layer catheter shafts. By applying controlled heat over the entire assembly, the system ensures consistent fusion between layers, eliminating voids, bubbles, and irregularities that can compromise product performance. Each heating zone is monitored with precision thermal sensors, maintaining exact temperatures across varying tubing diameters and material compositions.
Uniform Heat Distribution and Zone Control
Advanced temperature zoning allows for uniform lamination along the catheter length, whether you are processing straight shafts or complex tapered segments. Adjustable dwell times, conveyor speeds, and airflow balance give manufacturers complete control over thermal exposure. This precise management minimizes material stress while maximizing bond integrity, resulting in smooth, dimensionally stable catheters with strong interlayer adhesion.
Flexible Material Compatibility
The reflow system is designed to accommodate a wide range of thermoplastics commonly used in catheter manufacturing, including Pebax®, Nylon, Polyurethane, and PTFE liners. Whether you are bonding soft distal sections or rigid proximal layers, the lamination chamber maintains consistent, repeatable conditions for each formulation. This versatility allows manufacturers to run diverse product lines without the need for frequent equipment reconfiguration.
Cleanroom-Ready, Compact Design
Built for medical-grade environments, the machine features a clean, compact design that integrates easily into existing production lines. Smooth surfaces, low particulate generation, and optional HEPA filtration make it ideal for ISO 7 and ISO 8 cleanroom use. The system’s ergonomic layout allows easy access for setup, maintenance, and inspection, ensuring reliable daily operation with minimal downtime.
Intuitive Operation and Process Traceability
A user-friendly interface provides straightforward control of temperature zones, conveyor speed, and reflow profiles. Programmable recipes allow for quick changeovers between product runs, while data logging functions record key process parameters for quality assurance and validation. This traceability supports compliance with FDA and ISO manufacturing standards, giving you confidence in every finished assembly.
High Throughput with Repeatable Quality
Designed for continuous operation, the catheter reflow machine delivers consistent output across large production volumes. Its high thermal efficiency and precise motion control ensure each catheter is processed under identical conditions, improving yield and reducing waste. The result is a smooth, uniform finish that meets the demanding performance and cosmetic requirements of today’s minimally invasive medical devices.